Make your own free website on Tripod.com

Dana Overall's RV-7 Construction Site. This site is also under construction.
Vertical Stab
Home
sale
sale 2
Trio Auto Pilot Install
Trio Install Day 2
Final Panel w/Trio
sadf
SERFI2004
Vertical Stab
Horizontal Stab 1
Horizontal Stab 2
Horizontal Stab 3
Rudder 1
Rudder 2
Rudder 3
Elevator 1
Elevator 2
Elevator 3
Elevator 4
Elevator 5
Elevator 6
Elevator 7
Wings-Inventory
Wings-Nutplates
Wings-Inspections panels
Wings-Tiedowns
Wings-Rear Spar
Wings-Initial wing assembly
Wings-attaching ribs
Wings-Skins
Fuselage
Finish package
Links
Flying RV pictures
Misc.
Current status
House
Boat

p3120002.jpg

This is how it all began on March 13, 2002. 

p3120004.jpg

After opening the big box you see all that empty space but then realize all the skins are inside one another.  The spars are located under a cardboard liner.  This is getting fun.

p3130011.jpg

Van's gives you a little while to inventory all your parts.  Be sure and do this before you start.  I was missing one small brown bag of washers and misc. hardware.  I called them up and got the bag sent out that day.  Great people to work with.

p3140016.jpg

This is the reason RV-7 kits shipped after 2/02 are so easy to assemble.  Note all of the pre punched ribs.  No more gigs, as the rear spars are the last parts to get riveted to the sub assemblies.

p3150008.jpg

Some of my first riveting.  I was quite proud of this!!  Got to do flush and universal.  Trust me, you will get very good at riveting. 

p3160016.jpg

Everything clecoed together for final drilling.  I used a soldering iron to melt the blue plastic as I peeled it up.  Careful, or you will scratch the skin.

p3160017.jpg

Skeleton primed for final assemble.  I used NAPA 7220 self etching primer in a rattle can.  Worked great for me.

p3160018.jpg

My four 1" camp pad C-clamp table.  This easily allows you to compress the foam and skin over the male dimple die.  No scratching your skins and you can move it off your bench.  Insta dimple bench.  You can see in the picture below, you only compress the foam 1/4" to reach the die.

p3230014.jpg

p3160021.jpg

All you do with the post 2/02 pre punched 7 kits is reach up inside the VS from where the rear spar would attach and buck the rivets.  No more gig, no more flexing the skins.  It is very, very easy for one person to do.  Start in the center and work your way out and aft.

p3160022.jpg

If you are planning on any electrical components on the top of the VS, it is time to drill these holes through the ribs now.  These are rubber groumets, with a little epoxy for good measure.  I don't know for sure if I will be using this as a conduit, but I wanted to have the ability to use it if I wanted.

p3170023.jpg

Four days and 10 hours.........one vertical stab.  I'm proud of this little baby.  Be careful and leave out the six rivets on the bottom skin/rib.  This is where you will attach your fairing.